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Pen Making Supplies Premium Designer Twist Pen Instructions PK-1025 Pen Making Supplies
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KIT FEATURES
• Heavy 24kt gold plating with epoxy coating
• Designed to match other Steebar Mont Blanc® Style Pens
• Heavy duty Parker® style refill
• Overall length: 5-5/8" REQUIRED ACCESSORIES		 REQUIRED ACCESSORIES
• 7mm, long mandrel
• 8mm drill bit #PK-1174
• Premium designer bushings #PK-1171
• 8mm barrel trimmer
• 2 part epoxy glue or SG-THICK Super Glue

Diagram A / Parts Layout
Preparing the Blanks
  • Cut 5/8" square blanks, to the length of the brass tubes (add 1/16" for squaring off).
  • Drill 8mm centered hole lengthwise through each blank.
  • Spread glue over tubes. Insert into blanks with a twisting motion to spread the glue evenly inside. Center tubes lengthwise inside the blanks.
  • When glue dries, square the ends of the blanks. Use an 8mm barrel trimmer or belt/disc sander. Take wood down flush to the brass tube.

Diagram B / Turning The Wood Blanks

Turning the Blanks

  • Place stop bushing onto mandrel. Place the cap bushing (wide part first) next on the mandrel, then slide on the upper blank. Place the center band or a scrap band over the center bushing, square end of band toward cap. Place on mandrel.
  • Use tape to hold the center band against the lower blank. Place lower blank against the center bushing, insert tip bushing, thread the lock nut hand tight. Bring the tailstock snug with the mandrel. (Do not over tighten, it could damage the mandrel). Tighten the stop bushing and lock nut.
  • Turn wood down to the bushings and the diameter of the center band with chisles and sand paper. Taper the end cap and tip ends of the blanks (follow diagram B for profile) to conform with the cap and tip.
  • Remove tape and use the outside dia. of the band to determine the outside diameter of the upper blank.
  • Be sure the wood on the lower blank next to center bushing does not exceed the bushing diameter, it may cause the twisting mechanism to jam when parts are engaged. Sand down to size.

Diagram C - Pen Assembly

Cutting the Tenon - Keep the center band away from the upper blank. Make a pencil mark 7/32" from end. Use a parting tool to cut a 7/32" tenon down to the diameter of the bushing. Use the center band to test for a good fit over the tenon. Make sure you keep a sharp outside 90° corner on the tenon. Finish, varnish and wax both blanks.

Tips
• Line up finished parts according to diagram C. To press parts together, use a vice or a clamping instrument with wooden jaws. Press with caution, to avoid scratching gold plated parts.

Lower Blank

• Press tip into the tapered end of the blank.
• Press coupling (threaded side out) into opposite end. Use a drop of glue if necessary.
• Insert refill with spring over into barrel.
• Engage parts and screw together until snug.
• Pen operates by twisting the blanks to extend or retract writing tip.

Upper Blank

• Press cap nut (recessed end first) into the tapered end of the blank.
• Press the twist mechanism (chrome end first) into the opposite side, flush with wood.
• Use a drop of glue around tenon, slide center band (square side first) over tenon. Press in, let dry.
• Insert cap thread into clip. Screw together tight into cap nut.

Bushing Set (PK-1171)

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